Powder Metallurgy Manufacturer?
Powder Metallurgy Manufacturer?
Why Choose JINWOEN® as Your Powder Metallurgy Manufacturer?
Founded in 1987, JINWOEN® Powder Metallurgy Co., Ltd. is a leading powder metallurgy manufacturer in Taiwan,
specializing in high-precision, high-strength powder metallurgy components and OEM powder metallurgy services.
We are dedicated to providing high-quality metal components for diverse applications,
with customized solutions for our clients.
What is Powder Metallurgy?
Powder metallurgy (PM) is a manufacturing process that compresses and heats (sinters) metal powder to
form complex shapes and high-precision parts.
This powder metallurgy technique effectively reduces material waste while
enabling high-performance, cost-efficient production.
What Materials Are Commonly Used in Powder Metallurgy?
Powder metallurgy can be applied to various metals and alloys. Here are some commonly used materials:
- Iron-based alloys: Suitable for high-strength and durable applications
- Copper-based alloys: Known for excellent conductivity and corrosion resistance
- Stainless steel: Ideal for corrosion-resistant and hard components
- Nickel-based alloys: Used in high-temperature environments
- Aluminum alloys: Lightweight and corrosion-resistant applications
- Oil-impregnated metals: Used for self-lubricating parts, such as bearings
These materials, once compressed and sintered, can have enhanced properties such as increased hardness,
wear resistance, or conductivity to suit specific needs.
What Processes Are Similar to Powder Metallurgy?
The following processes are similar to powder metallurgy but differ in applications and characteristics:
- Casting: Involves melting metal and pouring it into molds, suitable for large parts but with lower precision.
- Forging: Uses pressure to plastically deform metals, offering high strength but is ideal for simpler shapes.
- CNC Machining: Involves cutting metal to form parts, offering high precision but with lower material utilization.
- Additive Manufacturing (3D Printing): Builds parts layer by layer, ideal for low-volume production and complex structures.
Comparison and Differences Between Powder Metallurgy and Similar Processes
- Material Utilization: Powder metallurgy has minimal material waste,with about 95% of the metal powder being used, whereas casting and CNC machining tend to have higher material losses.
- Complex Shapes: Powder metallurgy can create complex shapes, whereas forging and casting are more suited for simple geometries.
- Cost Efficiency: Powder metallurgy is more cost-effective for medium to high production volumes, while 3D printing is better for small batches or prototyping.
- Precision: Powder metallurgy offers high precision, similar to CNC machining, but at a lower cost.
What Products Are Commonly Manufactured Using Powder Metallurgy?
The powder metallurgy process is suitable for producing the following products:
- Transmission Gears: Used in automotive and industrial machinery
- Oil-impregnated Bearings: Ideal for power tools and machinery
- Motorcycle Parts: Such as clutch and brake components
- Medical Device Components: Key parts for precision instruments
- Architectural Hardware: Such as locks and hinges
- Electric and Pneumatic Tool Parts: Durable and reliable components
These products exhibit high strength, durability, and precision, making them suitable for diverse applications.
JINWOEN®’s Core Values and Quality Commitment
JINWOEN® upholds the core values of "Precision Quality, Stable Delivery, Sustainable Operations,
Integrity First," dedicated to providing the highest quality products.
Our powder metallurgy plant is ISO 9001 certified, and strict quality control is maintained at
every stage of production to ensure that each product meets the highest standards of performance and reliability.
Contact Us
If you are looking for a professional and trustworthy powder metallurgy manufacturer,
JINWOEN® is here to serve you. Our team has over 40 years of experience,
providing high-quality powder metallurgy products and customized solutions with competitive pricing and superior service.
Feel free to visit our website for more information on our products, or contact our sales team directly.
Related Products
Sinter Hardening Components
● Materials： FL-5305 ● Applications： Automotive, Motorcycle, Machinery, Industrial sectors ● Features： Sinter-hardened parts offer high hardness and strength, making them ideal for high-load environments. Their excellent wear resistance suits applications
with frequent friction. After processing, the parts achieve good dimensional stability, reducing deformation and machining errors, which enhances precision. Their dense structure ensures strong mechanical performance and long-term durability.
Sintered Bronze Components
● Materials： CZ-1000 ● Applications： Electronic equipment, remote control models, micro motors, precision machinery, sports equipment, automotive ● Features： Sintered bronze components are created from bronze powder through sintering. These rigid, temperature-resistant
parts are known for their self-lubricating properties, wear resistance, and corrosion resistance. Commonly used in applications like shock absorbers, home appliances, and automobiles, they can be produced in large quantities with consistent properties and
sizes, particularly as bearings or bushings."
Bevel Gear
● Materials： FD-0205、FN-0205、FD-0405、FN-0208 ● Applications： Power tools, Industrial machinery, Actuators, Medical devices ● Features： The bevel gear features a unique conical shape, primarily used for connecting axes at a 90-degree angle. JINWOEN®’s bevel
gears are made from sintered metal powder, offering both durability and precision. The powder metallurgy technology enables the creation of complex and precise shapes while providing tight tolerances to ensure stable operation of the gears. Through this process,
the gears possess excellent impact strength and cost-effectiveness, making them an ideal choice for modern machinery applications.
Helical Gear
● Materials： FD-0205、FN-0205、FD-0405、FN-0208、FD-0200 ● Applications： Power tools, Actuators, Industrial machinery, Transmission system, Automotive and motorcycle ● Features： Standard spur gears have teeth that are parallel to the axis, while helical gears
feature inclined teeth. This design increases the overlap of the teeth, allowing for greater force transmission while reducing wear and impact, resulting in quieter operation. JINWOEN® enables the mass production of high-quality helical gears, ensuring consistent
precision tolerances and excellent impact resistance, making them suitable for various applications, including automotive, power tools, and industrial machinery.
Internal Gear
● Materials： FD-0205、FD-0405 ● Applications： Actuators, Medical devices, Industrial machinery ● Features： Internal gears are cylindrical gears with teeth on their inner circumference, widely used in actuators, medical devices, industrial machinery, and
power tools. Their primary advantages include low vibration and high cost-effectiveness, providing greater design flexibility for mechanical systems. Powder metallurgy is the preferred method for manufacturing internal gears due to its efficiency in precisely
shaping metal powders, reducing material waste, and ensuring high dimensional accuracy and excellent surface quality, thereby enhancing product performance and meeting specific application requirements.
Spur Gear
● Materials： FD-0205、FN-0205、FD-0405、FN-0208 ● Applications： Gearbox, Automotive and motorcycle, Power tools, Industrial machinery, Actuators ● Features： The spur gear is a common type of cylindrical gear with teeth that are parallel to the axis, suitable
for power transmission between two parallel shafts. This gear design is simple and easy to manufacture, making it widely applicable in various mechanical systems, such as automobiles, industrial machinery, and power tools. Sintered spur gears offer excellent
impact resistance and wear resistance, making them suitable for operation in high-load and high-speed environments. JINWOEN® provides reliable solutions to meet the diverse industrial application needs of our customers.
Gear Shaft
● Materials： FD-0205、FN-0205、FD-0405、FN-0208 ● Applications： Automotive and motorcycle, Power tools, Industrial machinery, Actuators ● Features： The drive gear shaft is a critical mechanical component primarily used to transfer power from one part to another.
It is typically combined with gears or other transmission elements to achieve smooth and efficient power transmission. This type of gear shaft is designed to withstand high loads and plays a vital role in various industrial applications, such as in automobiles,
machinery, and automation systems. Drive gear shafts manufactured using powder metallurgy technology ensure high precision and uniform material structure, enhancing overall performance and durability.
Sprocket Wheel
● Materials： FC-0205、FN-0205、FN-0208 ● Applications： Automotive and motorcycle, Industrial machinery ● Features： A sprocket is a mechanical component primarily used in chain drive systems to transmit power and convert motion. Its design typically features
a series of teeth that precisely engage with the links of the chain, ensuring smooth operation and efficient power transmission. Sprockets manufactured using powder metallurgy technology not only possess excellent wear resistance and impact strength but also
offer enhanced dimensional precision and surface quality. This ensures the stability and reliability of the sprocket during operation under high loads and high speeds.
Timing Belt Pulleys
● Materials： FC-0205 ● Applications： Automotive, Industrial machinery ● Features： The timing pulley is a specialized mechanical component designed for use in synchronous drive systems, ensuring precise timing between the engine's internal parts. This type
of pulley is typically used in conjunction with a timing belt to transfer power and maintain coordinated operation of the components, preventing engine misalignment and enhancing performance and efficiency. Timing pulleys manufactured using powder metallurgy
technology offer high strength, excellent wear resistance, and stable dimensional precision, enabling reliable operation in high-stress and high-speed environments. Their outstanding performance makes them essential components in automotive and other industrial
applications.
Sintered Stainless Steel Parts
● Materials： SS-303L, SS-304L, SS-316L ● Applications: Door lock systems, electronic lock systems, fire door systems ● Features： Stainless steel sintered components are door lock parts made from stainless steel powder through pressing and sintering. Our
raw materials, SS-303L, SS-304L, and SS-316L, are primarily sourced from Sweden. Stainless steel offers excellent oxidation and corrosion resistance, making it ideal for use in fire doors, electronic locks, mechanical and electromechanical lock structures,
and many other applications.
Soft Magnetic Components
● Materials： F0000 ● Applications： motors, transformers, sensors, and electromagnetic devices ● Features： Soft magnetic sintered components, made from materials like iron-based alloys, offer high permeability and low coercivity. Suitable for alternating
magnetic fields, they are commonly used in motors, transformers, sensors, and electromagnetic devices to enhance magnetic performance and improve energy efficiency.
Oil Impregnated Bushing
● Materials： CZ-1000 ● Applications： Automotive parts, micro motors, precision machinery, home appliances, electronic devices. ● Features： Oil-impregnated bearings utilize the self-lubricating properties of powder metallurgy, with tiny internal pores that
absorb and store lubricating oil, achieving long-lasting self-lubrication while reducing component wear and maintenance needs. These bearings are widely used in appliances, automobiles, and machinery, particularly suitable for low to medium-speed and load
applications.
Actuator Parts
● Materials： FC-0205、FC-0208、FN-0205、FN-0208、FX-1000、FX-1005、FX-1008、FL5305、FD-0205 ● Applications： Actuator, industrial automation, medical equipment, office furniture, automobile ● Features： Actuator components control or drive mechanical systems by
converting energy into motion. They are essential in automotive, industrial automation, robotics, and aerospace. Their design and materials directly impact actuator performance and reliability, making them ideal for applications requiring precise motion control.
Related Applications
● Powder Metallurgy Automotive & Motorcycle Parts Materials： FC-0205、FC-0208、FN-0205、FN-0208、FX-1000、FX-1005、FX-1008 ● Powder Metallurgy Automotive & Motorcycle Parts Applications: Gears, bearings, clutches, suspension systems, and braking systems. ● Powder
Metallurgy Automotive & Motorcycle Parts Features： Powder metallurgy parts for automotive and motorcycle applications are known for their efficient use of materials and versatile design capabilities. These components are built to perform under high-load conditions,
providing exceptional wear resistance and fatigue strength. The precision manufacturing process enables the creation of intricate geometries, greatly improving the performance and reliability of vehicles.
● Materials： FC-0205、FC-0208、FN-0205、FN-0208、FX-1000、FX-1005、FX-1008 ● Applications: Door lock systems, fire door lock systems, various types of locking mechanisms ● Features： Powder metallurgy door lock components ensure the stability of locks during
daily use, resist external damage, and extend product lifespan. Compared to other metal forming processes, powder metallurgy enables the rapid and mass production of door lock parts, offering cost savings without compromising quality. It also allows the creation
of highly complex and precise components.
● Materials： FC-0205、FC-0208、FN-0205、FN-0208、FX-1000、FX-1005、FX-1008 ● Applications: Woodworking machinery, power tools, machinery industry, automation equipment, transportation systems ● Features： Mechanical components made using powder metallurgy offer
high precision, strength, and durability, ideal for high-load parts like gears, bearings, clutch components, and cams. Using the process of compressing and sintering metal powders, it produces complex-shaped parts, enhancing gear transmission efficiency and
performance, making it suitable for modern manufacturing.
● Materials： FC-0205、FC-0208、FN-0205、FN-0208、FX-1000、FX-1005、FX-1008 ● Applications: Pneumatic tools, manufacturing, construction, assembly lines, and automotive repair ● Features： Powder metallurgy pneumatic tool parts offer high precision, strength,
and wear resistance, ensuring long-lasting performance in demanding environments. They feature excellent self-lubrication, reducing friction and maintenance needs. With the ability to form complex shapes in a single process, these parts improve efficiency
and enhance the durability of pneumatic tools.
● Materials： FC-0205、FC-0208、FN-0205、FN-0208、FX-1000、FX-1005、FX-1008 ● Applications: Electric tools, home repair, construction, industrial production ● Features： Powder metallurgy power tool parts deliver exceptional strength, precision, and durability,
making them ideal for high-performance tools. They offer excellent wear resistance and self-lubricating properties, reducing friction and extending tool life. The ability to produce complex shapes in one step enhances design flexibility, making these parts
perfect for efficient and reliable power tool components.
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